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Large-scale PVC Frame for the Semiconductor Industry
Project Description:
In crafting this semiconductor rack, we have used a high-quality stainless steel frame and a flame-resistant PVC cladding welding process. Our careful material oversight and advanced welding techniques ensure the smooth operation of the high-speed rotating motor shaft, meeting strict specifications: a 1410±0.5mm tolerance between plates and ±0.5mm concentricity. Our commitment to quality ensures that our solution meets customer expectations, providing reliable performance and addressing potential challenges with precision.
Processes：
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Tube Cutting
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Thread Tapping
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Deburring
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Welding
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Polishing
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CNC Machining
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PVC Welding
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Packaging
DFM Involvement From The Design Phase:
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Optimizing Inspection Fixture: Early in the project, we worked closely with the client to develop an efficient and reliable inspection method. Customized inspection tools were designed to ensure uniform framework measurements and maintain consistent inspection standards, demonstrating our commitment to precision and customer satisfaction.
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Design Tolerance Optimization: welding deformations of the steel frame can affect the installation of PVC boards. By collaborating with the customer, we refined design tolerances and hole processing sequences to achieve precise alignment and minimize assembly disruptions. This approach highlights our problem-solving expertise and dedication to delivering tailored solutions that meet customer expectations.
Concentricity Inspection fixture
FMEA Assessment& Quality Control:
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Welding Precision Assurance:Our commitment to precision is reflected in the design of specialized fixtures and customized welding processes to minimize distortion and ensure final accuracy.
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Stringent Quality Control:We create detailed checklists for welding, CNC machining, and PVC welding processes, ensuring thorough inspections at each stage to meet our high-quality standards. This rigorous approach instills confidence in our customers, assuring them of the superior quality and reliability of our products.
