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Engineering , Design & Prototyping
We've got a team of over 80 skilled engineers who handle our New Product Introduction (NPI) process. Our setup is project-focused, with each project led by one of our experienced project managers. They're dedicated to meeting the project's goals for cost, delivery, and quality. Our aim is to make the NPI process hassle-free for you, ensuring a smooth experience from start to finish.
80+ Skilled Engineers
Our dedicated project managers and engineers collaborate intimately with clients at every stage, ensuring excellence from conception to completion
Impactful DFM Strategies
Leveraging our deep expertise in sheet metal fabrication, we are specialized in delivering enhanced product quality and cost optimization through smart Design for Manufacturability (DFM) advice
Quality Assurance
Quality control starts with product analysis. Rest assured thorough BOM analysis, meticulous process and tooling design, and Poka-Yoke methods, paired with rigorous digital inspections and custom fixtures
Typical NPI Process
We incorporate a project-based structure at ACE. Each project is led by a project manager who oversees and coordinates every aspect of the entire NPI (New Product Introduction) process. Each NPI team is comprised of skilled professionals, including quoting engineers, project engineers, quality engineers, sourcing engineers, as well as planning and production specialists.
Before the Build
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Quotation
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Customer Qualification
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Access to drawings
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Design For Manufacturing (DFM)
Project Engineers
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Bill of Materials (BOM)
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Process design
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Process drawings
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Tooling & fixtures design
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Work instructions (WI)
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Reliability testing
Quality Engineers
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FMEA (Design & Process etc)
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Poka -Yoke
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Digital inspection (IQC &. IPQC)
Sourcing Engineers
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Outsourcing
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Material plannings &. Pull-in
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Inventory management
Planning & Production
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Dedicated prototype team
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Capacities evaluation
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Production preparations
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Lean manufacturing practice
Quality Management
Quality is the foundation of everything we do at ACE. We are committed to excellence in all aspects through our rigorous systematic quality approach. Our quality foundation is supported by two crucial pillars. Firstly, our system support integrates all quality functions into our Manufacturing Execution System (MES), enhancing the efficiency of our operations. Secondly, our well-being program underscores our belief that the well-being of our people is fundamental to maintaining high quality.
Precision & Transparency with Our MES System
Automated Precision & Smart Inspection
Workflow automation reduces errors
Automated inspection task generation with designed sampling
Real-time data analysis and notifications for critical quality checks
Total Transparency
A single scan reveals everything: from technical specs to supplier tracing, inspection reports and product history
Customized report and prompt alerts for potential issues
Integrated Andon System
Quick problem identification with the power to pause production, ensuring quality is paramount
We Believe Quality Starts With People
Empowering Our Team
At ACE, quality begins with our people. Through fostering their well-being, we see direct benefits in performance and output
Continuous Improvement Culture
Team members contribute directly via mobile suggestions—fueling a culture of progress with over 10,000 suggestions and 50+ improvement projects this year
Every voice matters, driving safety, quality, cost efficiency, and productivity enhancements
Robust Audit Process
Regular audits by leaders across levels—from unit leaders to engineers and the general manager—bolster operator performance and process integrity
Guaranteed Delivery &Beyond
We understand the challenges of managing projects with short lifecycles, fluctuating demand, and frequent design updates. At ACE, we excel in handling products with high mix and low volume, offering unmatched agility and flexibility. In addition to manufacturing, we provide our clients with value-added services, including inventory management and supply chain management, ensuring seamless operations from start to finish.
Specialized in High-mix, Low-volume Projects
Expertise in handling demand variability, design updates, short product lifecycles, and tight lead times
Advanced Inventory Solutions
Customizable Just-In-Time (JIT), Built-to-Schedule, and Vendor-Managed Inventory (VMI) strategies
Proactive inventory management based on real-time needs
Supply Chain Mastery
Robust management of complex Bill of Materials (BOM)
Globle sourcing experience
Proven success in unstable market conditions
Penang Site
Full process sheet metal factory, large pre-treatment line and powder room, providing customers with professional and high-quality services.
